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What Do Airlines Do With Retired Planes?

Published in Aircraft Retirement 3 mins read

Airlines primarily send retired planes to specialized storage facilities, commonly known as aircraft boneyards or graveyards, where these large machines await their next phase. These sites function as enormous, open-air parking areas for aircraft that have reached the end of their operational life.

The Lifecycle and Retirement of Aircraft

Most modern commercial aircraft are built to endure, typically boasting a lifespan of at least 30 years. Over these decades, planes undergo rigorous maintenance, but eventually, factors like age, technological obsolescence, high maintenance costs, or damage make them uneconomical to operate. When an airline decides to retire an aircraft from its active fleet, it marks the beginning of a complex process.

The Role of Aircraft Boneyards

Aircraft boneyards are crucial facilities, often located in dry, arid climates that help prevent corrosion and preserve the aircraft. These vast sites are not merely junkyards; they are strategic hubs for managing valuable assets. They serve as interim homes for aircraft before their ultimate fate is determined.

What Happens to Planes at a Boneyard?

Once an aircraft arrives at a boneyard, it can undergo several distinct processes, each maximizing its remaining value or ensuring its proper disposal:

  • Parting Out for Components: This is one of the most common and economically significant activities. Engines, avionics, landing gear, flight controls, interiors, and other reusable parts are meticulously removed, inspected, and certified. These components are then sold to other airlines or maintenance organizations as spare parts for active aircraft of the same model, significantly reducing costs compared to buying new parts.
  • Resale and Redeployment: Some aircraft, especially those retired for economic reasons rather than age or damage, might be refurbished and sold to smaller airlines, cargo carriers, or even private operators. These planes often find a second life in different roles or regions where their operational costs are more viable.
  • Complete Scrapping and Recycling: If an aircraft is too old, extensively damaged, or its components are no longer in demand, it will be fully dismantled and recycled. Materials such as aluminum, steel, titanium, copper wiring, and even plastics are separated and sent to recycling facilities, minimizing waste and recovering valuable raw materials.
  • Training and Testing: Occasionally, retired aircraft are acquired by emergency services for training exercises (e.g., fire suppression, rescue operations) or by aerospace companies for research and development, including structural testing or the development of new maintenance techniques.
  • Unique Conversions: In rare instances, parts of or entire aircraft are repurposed into unique structures, such as hotels, restaurants, art installations, or even private homes, offering a creative and sustainable end for these marvels of engineering.

Here’s a summary of the common destinations for retired aircraft:

Destination Type Primary Activity Purpose
Aircraft Boneyards Storage, dismantling, component harvesting Asset management, part sales
Component Resale Market Sale of reusable parts (engines, avionics, etc.) Cost-effective maintenance for active fleets
Secondary Aircraft Market Refurbishment and sale of entire planes Second life for other operators (cargo, smaller airlines)
Recycling Facilities Material separation (metals, plastics) Resource recovery, environmental responsibility
Specialized Facilities Training, testing, unique architectural conversions Educational, research, or creative repurposing

Ultimately, the fate of a retired plane depends on its condition, market demand for its parts, and the strategic decisions of the airline or leasing company that owns it.