Ora

How to clean an airless sprayer hose?

Published in Airless Sprayer Maintenance 5 mins read

To clean an airless sprayer hose, you must thoroughly flush its interior with the appropriate cleaning solution immediately after each use and regularly wipe down its exterior to ensure optimal performance and longevity.

Why Proper Hose Cleaning Matters

Consistent and correct cleaning of your airless sprayer hose is paramount. It prevents material buildup that can lead to clogs, ensures a consistent spray pattern, maintains the hose's flexibility, and significantly extends the lifespan of your equipment. Neglecting this crucial step can result in costly repairs, uneven finishes, and premature hose replacement.

Essential Steps for Cleaning Your Airless Sprayer Hose

Follow these steps to ensure your airless sprayer hose is impeccably clean and ready for its next use.

1. Safety First

Before starting any cleaning process, always prioritize safety:

  • Unplug the sprayer: Disconnect the power cord from the electrical outlet.
  • Relieve pressure: Engage the spray gun safety lock, turn the prime/spray valve to "prime," and trigger the gun into a waste bucket to release any residual pressure.
  • Wear personal protective equipment (PPE): Always wear safety glasses, gloves, and a respirator, especially when working with solvents.

2. Initial Material Removal

Once safe, remove as much of the remaining material from the system as possible:

  • Place the sprayer's suction tube into the original paint container.
  • Turn the prime/spray valve to "spray" and spray any remaining material in the hose back into its container or into a designated waste bucket until the gun stops spraying paint.

3. Choosing the Right Cleaning Solution

The type of material you were spraying dictates the cleaning solution you should use. Using the wrong solution can damage your equipment or be ineffective.

Material Type Recommended Cleaning Solution
Latex / Water-Based Water
Oil-Based / Alkyd Mineral Spirits or Paint Thinner
Lacquer Lacquer Thinner
Epoxy Specific Epoxy Cleaner (consult manufacturer)

4. Internal Flushing (The Core Cleaning)

This is the most critical part of cleaning your hose, focusing on removing all internal material.

  1. Prepare the cleaning solution: Place the sprayer's suction tube into a bucket of the appropriate cleaning solution.
  2. Circulate the solution:
    • Turn the prime/spray valve to "prime" for about 20-30 seconds to circulate the cleaning solution through the pump and into the drain line.
    • Next, turn the valve to "spray" and, with the spray gun attached (without the tip or guard), spray the cleaning solution into a waste bucket.
    • Flush out the inside of the hose with water or mineral spirits. Continue flushing until the solution running from the gun or hose (if disconnected) appears completely clear.
    • This may require several flushes, especially depending on the type of textured material sprayed. Textured materials often leave more residue, necessitating more thorough and repeated flushing cycles.
  3. For oil-based solvents: After flushing with mineral spirits or other solvents, it's often beneficial to run a small amount of water through the system as a final rinse if recommended by your sprayer's manufacturer.
  4. Disconnect and drain (optional but recommended): Once the solution runs clear, disconnect the hose from the gun and the sprayer. Allow any residual liquid to drain out completely.

For more detailed flushing procedures specific to your model, refer to your sprayer's user manual. Many manufacturers like Graco or Wagner offer comprehensive guides.

5. External Hose Cleaning

While the inside is crucial, don't overlook the exterior.

  • Wipe down the exterior of the hose with water or mineral spirits daily. This practice is vital to keep the hose flexible and pliable for longer-term use, preventing material buildup and cracking.
  • Use a damp cloth with the appropriate cleaning agent (water for water-based materials, mineral spirits for oil-based) to remove any paint splatters or dried material from the outside of the hose. This helps prevent the hose from becoming stiff and brittle over time.

6. Final Steps and Storage

After cleaning, prepare your hose for storage:

  • Relieve pressure: Ensure all pressure is released from the system.
  • Drain completely: Lift the hose to allow any remaining cleaning solution to drain out.
  • Coil neatly: Coil the hose without kinks or sharp bends. This prevents damage to the hose lining and maintains its flexibility.
  • Store properly: Store the hose in a clean, dry place away from extreme temperatures, direct sunlight, and sources of abrasion.

Tips for Long-Term Hose Maintenance

  • Regular Flushing: Always clean your hose immediately after every use. Dried paint is much harder to remove.
  • Inspect Regularly: Before and after each use, visually inspect the hose for any signs of wear, kinks, cuts, or bulges. Address any damage promptly.
  • Proper Coiling: Never coil the hose too tightly or in an irregular fashion. Use large, even loops.
  • Temperature Control: Avoid storing the hose in very hot or very cold environments, as this can degrade the material and reduce its flexibility.

Addressing Clogs and Blockages

If you encounter a clog during or after cleaning:

  • Disconnect: Disconnect the hose from the sprayer and the gun.
  • Flush manually: Try flushing water or solvent directly through the hose in both directions using a strong water source (e.g., garden hose).
  • Use a cleaning brush kit: Specialized hose cleaning brush kits are available that can be pushed through the hose to dislodge stubborn clogs.
  • Soak: For persistent clogs, soak the ends of the hose in the appropriate solvent for several hours or overnight to soften the blockage, then attempt to flush again.

By following these detailed steps, your airless sprayer hose will remain in excellent condition, ensuring consistent performance and extending the life of your valuable equipment.