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Can You Use a Feeler Gauge to Gap Spark Plugs?

Published in Automotive Maintenance 4 mins read

Yes, you can absolutely use a feeler gauge to accurately gap spark plugs. Both feeler gauges and dedicated spark plug gauges are effective tools for this task, allowing you to set the precise distance between the spark plug's center electrode and ground electrode.

Understanding Spark Plug Gapping

The "gap" on a spark plug refers to the distance between its central electrode and the ground electrode. This tiny space is crucial because it's where the spark jumps across, igniting the air-fuel mixture in your engine's combustion chamber. An incorrect gap can lead to various issues, including:

  • Misfires: If the gap is too wide, the spark may not be strong enough to bridge the gap consistently.
  • Poor fuel economy: An improper spark can lead to inefficient combustion.
  • Reduced engine performance: The engine might feel sluggish or lose power.
  • Increased emissions: Incomplete combustion can lead to more pollutants.

Manufacturers specify a precise gap for each engine type, which is vital for optimal engine performance and longevity. You can typically find this specification in your vehicle's owner's manual or on an emissions sticker under the hood.

How to Use a Feeler Gauge for Spark Plug Gapping

Using a feeler gauge for spark plug gapping is a straightforward process that ensures precision. Here’s a step-by-step guide:

  1. Identify the Correct Gap Specification: Before you begin, consult your vehicle's service manual or a reliable automotive resource like AutoZone's Spark Plug Guide to find the precise gap required for your specific spark plugs.
  2. Select the Correct Blade: A feeler gauge set contains multiple blades of varying thicknesses. Choose the blade (or combination of blades) that matches your desired spark plug gap measurement.
  3. Gently Insert the Blade: Carefully slide the selected feeler gauge blade between the center electrode and the ground electrode of the spark plug.
  4. Check for Light Drag: The blade should slide in with a slight, consistent drag. If it slides in too easily without any resistance, the gap is too wide. If it doesn't fit at all or requires force, the gap is too narrow.
  5. Adjust the Gap (If Necessary):
    • If too wide: Use a spark plug gapping tool or gently tap the ground electrode on a hard surface to carefully close the gap.
    • If too narrow: Use the bending slot on a spark plug gapping tool (or very carefully use the feeler gauge itself) to gently pry open the ground electrode. Never bend the center electrode.
  6. Re-check the Gap: After any adjustment, re-insert the feeler gauge to confirm the gap is now correct with the desired light drag. Repeat the process until the gap is perfect.

Feeler Gauge vs. Dedicated Spark Plug Gauge

While both tools accomplish the same goal, they have slight differences in their design and typical use.

Feature Feeler Gauge Dedicated Spark Plug Gauge
Design Multiple thin, flat metal blades of varying thicknesses, often hinged together. Typically a circular disc with graduated edges or a wire loop gauge.
Precision Excellent, allows for very precise measurements (e.g., 0.001 inch increments). Good, but sometimes less granular than a feeler gauge.
Ease of Use Can be slightly trickier to manage multiple blades, but very accurate once familiar. Often simpler to use for basic gapping, especially the wire-type.
Commonality Multi-purpose tool, used for valve clearances, bearing clearances, etc. Primarily designed for spark plug gapping.
Adjustment Primarily for measuring; adjustments often require a separate gapping tool. Many designs include a gapping tool or bending slot for adjustments.

Ultimately, both are suitable for the job. Many technicians and DIY enthusiasts prefer feeler gauges for their precision and versatility across various automotive measurements.

Tips for Accurate Spark Plug Gapping

To ensure you achieve the most accurate spark plug gap and maintain engine health, consider these additional tips:

  • Always Refer to Specifications: Never guess the gap size. Always use the manufacturer's specified gap for your engine and spark plug type.
  • Handle with Care: Spark plugs are fragile. Avoid dropping them or putting excessive force on the electrodes, as this can damage them or alter the gap unintentionally.
  • Gap New Plugs: Even new spark plugs may not come perfectly pre-gapped for your specific engine. Always check and adjust new plugs before installation.
  • Check Each Plug: Don't assume all plugs in a set are identical. Check and adjust each individual spark plug.
  • Cleanliness Matters: Ensure there's no dirt or debris on the electrodes before gapping, as this can affect the measurement.

By following these guidelines and using a feeler gauge carefully, you can accurately gap your spark plugs, contributing to a healthy and efficient engine.