Ora

How to Top Up Your Bosch Boiler Pressure

Published in Boiler Maintenance 5 mins read

Topping up your Bosch boiler involves adding water to your central heating system to restore the correct operating pressure. This is a common maintenance task, often needed when your boiler displays a low pressure warning, such as 'LoPr' or a similar low-pressure indicator.

Understanding Your Boiler's Pressure

Your Bosch boiler, like most sealed central heating systems, relies on a specific water pressure to function efficiently and safely. The recommended cold pressure is typically between 1 and 1.5 bar. When the pressure drops too low, the boiler may stop working and display an error code, such as 'LoPr' or a low pressure notification, indicating that you need to fill the boiler up.

  • Ideal Cold Pressure: 1 to 1.5 bar
  • Maximum Hot Pressure: Up to 2.5 bar (when the system is running)
  • Why Pressure Drops: Small leaks, bleeding radiators, or general use can cause the system pressure to gradually decrease over time.

Step-by-Step Guide to Topping Up Your Bosch Boiler

Before you begin, ensure you know the location of your boiler's filling loop and pressure gauge.

1. Before You Begin

  1. Switch Off Your Boiler: For safety, turn off your boiler at the main control panel and allow it to cool down if it's been running.
  2. Locate the Filling Loop: The filling loop is typically a flexible hose or a set of two valves connected by a small pipe, usually found underneath your boiler. It connects the main water supply to your central heating system.

2. The Topping Up Process

Follow these steps carefully to repressurise your boiler:

  1. Identify the Filling Loop:
    • Look for a silver, flexible hose with two small black or blue handles/levers on either end. On some newer Bosch models, it might be an internal keyless filling link, which means you'll have two valves close to each other that you turn.
    • Ensure the hose is securely connected if it's an external type.
  2. Check the Pressure Gauge:
    • Locate the pressure gauge on the front or underside of your boiler. Note the current reading. It will likely be below 1 bar if your boiler is displaying a low-pressure error.
  3. Open the Filling Loop Valves Slowly:
    • If you have an external filling loop, slowly open both valves (one on the main water supply, one on the heating system side).
    • If you have an internal keyless filling link, turn the integrated lever or knob slowly.
    • You should hear water filling the system.
  4. Monitor the Pressure Gauge:
    • Keep a close eye on the pressure gauge as it rises.
    • Allow the pressure to increase to between 1 and 1.5 bar.
  5. Close the Valves:
    • Once the desired pressure is reached, immediately and firmly close both valves on the filling loop. For internal links, turn the lever back to its closed position. It's crucial to close both valves completely to prevent over-pressurisation or continuous water flow.
  6. Disconnect the Filling Loop (if external):
    • If you have an external filling loop hose, it's recommended to disconnect it after the process is complete to prevent accidental over-pressurisation. Be prepared for a small amount of water to drip out.
  7. Reset and Restart Your Boiler:
    • Turn your boiler back on at the control panel.
    • If it was showing an error code, press the 'Reset' button (refer to your boiler manual for exact instructions). The boiler should now fire up and operate normally.

3. After Topping Up

  • Check for Leaks: Visually inspect the filling loop and connections for any signs of water leaks.
  • Monitor Pressure: Keep an eye on your pressure gauge over the next few days to ensure the pressure remains stable. If it drops quickly again, it could indicate a leak in the system.

When to Call a Professional

While topping up your boiler pressure is a straightforward task, there are situations where you should contact a Gas Safe registered engineer:

  • Frequent Pressure Drops: If you find yourself needing to top up your boiler every few weeks, it's a strong indication of a leak in your central heating system, which needs professional diagnosis and repair.
  • Cannot Locate/Operate Filling Loop: If you're unsure where the filling loop is or how to operate it, do not attempt to force anything.
  • Visible Leaks: If you see any water leaking from your boiler or pipework, turn off your boiler and call an engineer immediately.
  • Pressure Too High: If you accidentally over-pressurise your system (above 2.5 bar when cold), you may need to bleed a radiator to release some pressure, or seek professional help if you're uncomfortable doing so.

Bosch Boiler Pressure at a Glance

For quick reference, here's a general guide to ideal pressure levels:

Condition Recommended Pressure Range Notes
Cold System 1.0 - 1.5 bar This is the target pressure when topping up.
Hot/Operating Up to 2.5 bar Pressure will naturally rise when the system heats up.
Low Pressure Below 0.5 bar Boiler will likely display an error (e.g., 'LoPr') and cease to operate.
High Pressure Above 2.5 - 3.0 bar May trigger the Pressure Relief Valve to open, releasing water. Requires attention.

By following these steps, you can safely and effectively top up your Bosch boiler and restore its correct operating pressure.