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What can I add to clay to make it more plastic?

Published in Clay Plasticity 4 mins read

To significantly increase the plasticity of your clay, you can add ball clays and/or bentonite. These materials are highly effective due to their fine particle size and unique properties, but it's important to note that they require a substantial amount of water to fully develop their plastic qualities.

Understanding Clay Plasticity

Clay plasticity refers to the clay's ability to be shaped and molded without cracking or breaking, and to retain that shape once formed. It's a crucial property for ceramic artists and potters, enabling intricate designs and functional forms.

Enhanced plasticity offers several advantages:

  • Easier Shaping: Clay becomes more pliable and responsive to manipulation.
  • Reduced Cracking: Less prone to tearing or cracking during forming and drying.
  • Better Workability: Allows for thinner walls, more complex structures, and smoother surfaces.
  • Improved Green Strength: The unfired clay body is stronger and less fragile.

Key Additives for Enhanced Plasticity

The most common and effective materials used to enhance clay plasticity are ball clays and bentonite.

Ball Clay

Ball clays are naturally occurring, highly plastic, kaolinitic sedimentary clays. They are valued for their excellent plasticity and good unfired strength.

  • Characteristics: Composed of very fine particles, giving them a large surface area.
  • How it Works: The small, plate-like particles slide past each other easily when wet, contributing to the clay's workability.
  • Benefits: Improves overall workability, wet strength, and plasticity of less plastic clay bodies.
  • Considerations: Ball clays require a good deal of water to become fully plastic. Adding too much can increase drying shrinkage and potentially alter the firing color of your clay, making it less white [Credible Source].

Bentonite

Bentonite is an extremely plastic, highly colloidal clay derived from volcanic ash. It is one of the most powerful plasticizers available.

  • Characteristics: Possesses an exceptionally fine particle size and a very high surface area, allowing it to absorb a significant amount of water.
  • How it Works: Its unique molecular structure allows it to swell dramatically when wet, forming a gelatinous, highly plastic mass.
  • Benefits: Drastically increases plasticity even in small amounts, improves bonding properties, and enhances green strength.
  • Considerations: Bentonite requires even larger amounts of water than ball clay to become plastic. Due to its extreme potency, it should be used sparingly (typically 1-3% of the dry clay weight) to avoid excessive shrinkage, cracking, and potential warping during drying and firing [Credible Source].

The Role of Water

Both ball clays and bentonite rely heavily on water to activate their plastic properties. The finely divided particles of these materials have a large surface area, which attracts and holds water molecules. This creates a lubricating film between the particles, allowing them to move freely past one another, thus increasing the clay's workability. Without sufficient water, these additives will not fully contribute to plasticity.

Practical Tip: When incorporating these plasticizers, it's often best to introduce them as a slurry (mixed with water) or to thoroughly hydrate the dry mixture over time to ensure even distribution and full activation of their plastic qualities.

How to Incorporate Plasticizers into Your Clay Body

Adding plasticizers effectively requires careful mixing and patience:

  • Weighing: Accurately weigh your dry clay and the chosen plasticizer to maintain consistent ratios.
  • Dry Mixing: For best results, thoroughly mix the dry plasticizer with your dry clay before adding any water. This ensures even distribution.
  • Slaking: If working with a dry clay body, add water gradually while mixing. Alternatively, some potters prefer to slake the dry mixture (allow it to soak in water for an extended period) to ensure full hydration.
  • Wedging: After the clay is moist, thoroughly wedge it. Wedging is crucial for evenly distributing the plasticizer and removing air bubbles, which optimizes the clay's workability.
  • Test Batches: Always start with small test batches to determine the ideal proportion for your specific clay body and desired plasticity.

Table: Comparing Plasticizing Additives

Additive Key Characteristics Ideal Usage Considerations
Ball Clay Very fine particles, good plasticity, kaolinitic 5-20% addition to enhance workability and green strength Requires significant water; can increase shrinkage; may affect fired color.
Bentonite Extremely fine, highly colloidal, expands when wet 1-5% addition for maximum plasticity and strength Requires large amounts of water; excessive use leads to high shrinkage and cracking.

Important Considerations When Modifying Clay

  • Start Small: Always begin with a small percentage of plasticizer and increase gradually. It's easier to add more than to remove too much.
  • Drying Shrinkage: Increasing plasticity often increases drying shrinkage. Monitor your clay's behavior closely to prevent cracking during drying.
  • Firing Properties: While primarily affecting plasticity, some additives can slightly alter the clay body's firing temperature or color. Always conduct test firings.
  • Thorough Mixing: Proper mixing is paramount. Inconsistent distribution can lead to uneven plasticity and potential issues during forming or firing.