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Why can't the US refine its own oil?

Published in Crude Oil Refining 3 mins read

The United States can refine its own oil, but the challenge lies primarily in a fundamental mismatch between the type of crude oil domestically produced and the existing configuration of most U.S. refineries. It's largely a chemistry problem.

The Chemistry of Crude Oil: Light Sweet vs. Heavy Sour

Crude oil isn't a single, uniform substance; its chemical composition varies significantly depending on where it's extracted. These variations dictate how the oil can be processed:

  • Light Sweet Crude: This type of oil, which the U.S. increasingly produces domestically, is less dense (lighter) and contains very low levels of sulfur. It's often easier and less expensive to refine into high-value products like gasoline and diesel using simpler processes.
  • Heavy Sour Crude: This oil, commonly imported by the U.S., is thicker, more dense, and contains higher concentrations of sulfur and other impurities. Refining heavy sour crude requires more complex and expensive processes, including specialized units to remove sulfur, to meet environmental standards and produce desired products.

The table below highlights the key differences:

Feature Light Sweet Crude Heavy Sour Crude
Density Low (lighter) High (thicker, heavier)
Sulfur Content Low (less than 0.5% sulfur) High (greater than 0.5% sulfur)
Viscosity Lower (flows more easily) Higher (thicker, less fluid)
Refining Cost Generally lower, less complex processing Generally higher, requires complex desulfurization
Common Products Higher yield of gasoline, diesel, jet fuel Higher yield of asphalt, fuel oil, residual products

The Refinery Mismatch

Historically, many U.S. refineries were built and upgraded to process heavier, more sulfur-rich crude oils, which were abundant and often cheaper on the global market. These facilities invested heavily in sophisticated coking units and desulfurization processes designed specifically for such crudes.

However, the surge in domestic production, particularly from shale formations, has largely yielded light sweet crude. Since the chemistry of the oil dictates that you can't refine all oil the same way, the existing infrastructure is not optimally designed for this new domestic supply.

  • Designed for Heavy Sour: U.S. refineries are primarily configured to break down complex molecules found in heavy sour crude and remove its impurities.
  • Domestic Production is Light Sweet: The light sweet crude produced domestically doesn't require these intensive processes, and sending it through a refinery designed for heavy sour can be inefficient or even detrimental to the refining process.

For more information on the different types of crude oil, you can refer to resources from the U.S. Energy Information Administration (EIA).

Economic and Logistical Factors

This mismatch leads to an interesting dynamic in the global oil market:

  • Exporting Domestic Crude: The U.S. often exports its domestically produced light sweet crude to countries whose refineries are better equipped to handle it.
  • Importing Foreign Crude: Concurrently, the U.S. imports heavier, sour crude from other nations to feed its existing refineries, which are optimized for these types of oils.

Upgrading or reconfiguring existing refineries to efficiently process vast quantities of light sweet crude is an incredibly expensive and time-consuming endeavor, often costing billions of dollars. This economic reality, coupled with the long operational lifespan of refinery infrastructure, means that the mismatch persists. Therefore, while the U.S. can refine some of its own oil, its capacity and capability are skewed towards heavier crudes, making it more practical and economical to trade different types of crude on the global market.