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When Did Urethane Golf Balls Come Out?

Published in Golf Ball Technology 3 mins read

Urethane golf balls began to emerge in the mid-1960s, marking a pivotal moment in golf ball manufacturing and performance.

During this period, innovative materials such as new urethane blends and DuPont's ionomer resin, Surlyn, were introduced for golf ball covers. These synthetic resins quickly surpassed traditional balatá covers due to their superior durability and significantly improved resistance to cuts, transforming how golf balls were designed and played.

The Evolution of Golf Ball Cover Materials

Prior to the mid-1960s, balatá rubber was the standard for golf ball covers. While balatá offered a soft feel and excellent spin, its main drawback was its susceptibility to cuts and scuffs, leading to shorter ball lifespans and inconsistent performance. This limitation drove the industry to seek more robust and consistent alternatives.

Key Developments in Golf Ball Cover Technology:

  • Pre-1960s: Balatá was the dominant cover material, valued for its soft feel but notorious for its lack of durability.
  • Mid-1960s:
    • Surlyn: Introduced by DuPont, this new ionomer of ethylene acid provided unprecedented durability and cut resistance. It quickly gained popularity, particularly among amateur golfers, for its toughness.
    • Urethane Blends: New urethane formulations also debuted around this time. These materials offered a unique balance of feel, spin, and enhanced durability, eventually becoming the preferred choice for high-performance golf balls.

The Impact of Urethane on Golf Ball Performance

The arrival of urethane covers revolutionized golf ball performance by offering a combination of characteristics that were previously unattainable:

  • Enhanced Spin and Control: Urethane's softer and more elastic nature allows for greater interaction with the clubface. This results in increased spin on iron shots and around the greens, providing golfers with superior control, precision, and the ability to "check" or "stop" the ball effectively.
  • Superior Feel: Many golfers prefer the softer, more responsive feel of urethane at impact, especially on delicate short game shots like chips and pitches. This contributes to better feedback and a more pleasing sensation.
  • Improved Durability: While providing excellent feel and spin, urethane covers are significantly more durable and resistant to cuts compared to their balatá predecessors. This ensures that golf balls maintain their performance characteristics over multiple rounds, offering consistent playability.

A Comparison of Golf Ball Cover Materials

Understanding the distinct properties of various golf ball cover materials highlights the advancements brought by urethane.

Cover Material Introduction Era Primary Characteristics Ideal For
Balatá Pre-1960s Very soft feel, high spin, very low durability, prone to cuts Historically favored by players prioritizing feel (now largely obsolete)
Surlyn Mid-1960s Very durable, high cut resistance, firm feel, moderate spin Amateurs, high-handicap players, prioritizing durability and distance
Urethane Mid-1960s Soft feel, high spin, excellent control, good durability Professionals, low-handicap players, prioritizing feel and greenside spin

Modern golf balls often feature multi-layer constructions where the cover material works in conjunction with various core and mantle layers to achieve specific performance goals tailored to different player needs.

Urethane in Contemporary Golf

Today, urethane remains the industry standard for premium golf balls used by professionals and serious amateurs. Leading manufacturers continuously innovate with advanced urethane formulations to fine-tune performance attributes such as spin rates, launch angles, and overall feel. These balls are engineered to deliver maximum control and feedback, particularly on critical scoring shots around the green, while still providing impressive distance off the tee.

For further exploration of golf ball technology and its history, reputable sources include the United States Golf Association (USGA) and prominent golf publications such as Golf Digest.