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What is Fused Salt?

Published in Molten Salts 3 mins read

A fused salt, often simply called a molten salt, is essentially a salt that has been heated to a temperature above its melting point, transforming it into a liquid state. This term specifically refers to the molten state of primarily ionic compounds, such as common table salt, sodium chloride. Unlike molten glasses or slags, which are characterized by high viscosity and low electrical conductivity, fused salts maintain distinct properties, primarily their excellent electrical conductivity in their liquid form.

Key Characteristics of Fused Salts

Fused salts exhibit a unique set of properties that make them valuable in various industrial and scientific applications:

  • Excellent Electrical Conductors: Due to the free movement of ions in their molten state, fused salts are strong conductors of electricity.
  • High Thermal Stability: Many fused salts can withstand very high temperatures without decomposing, making them suitable for high-temperature applications.
  • Good Solvents: They can dissolve a wide range of inorganic and organic compounds, acting as unique reaction media.
  • Wide Liquid Range: Some fused salts have a large temperature difference between their melting and boiling points, allowing for stable liquid operation over a broad temperature range.
  • Low Vapor Pressure: Typically, fused salts have low vapor pressures, which is beneficial for high-temperature processes as it reduces material loss and safety concerns.

Common Examples

While sodium chloride is a classic example, fused salts can be single compounds or mixtures, often designed to achieve specific properties like a lower melting point (eutectic mixtures).

  • Sodium Chloride (NaCl): Melts at 801 °C.
  • Potassium Chloride (KCl): Melts at 770 °C.
  • Lithium Fluoride-Beryllium Fluoride (LiF-BeF2): A common mixture used in molten salt reactors due to its favorable nuclear properties.

Applications of Fused Salts

The distinct properties of fused salts make them indispensable in numerous cutting-edge and traditional industries. Their ability to conduct electricity and withstand high temperatures opens doors for diverse applications, from energy generation to material processing.

Here's a look at their primary uses:

Application Category Description
Energy Storage Used as heat transfer fluids and thermal energy storage media in concentrated solar power (CSP) plants, storing heat for electricity generation even after sunset.
Metallurgy Critical in the production of reactive metals like aluminum, magnesium, and titanium through electrolysis. For example, the Hall-Héroult process uses molten cryolite to dissolve alumina.
Nuclear Reactors Form the basis of molten salt reactors (MSRs), where the salt serves as both the coolant and the fuel carrier, offering enhanced safety and efficiency.
Electrochemistry Employed in high-temperature batteries, fuel cells, and electrorefining processes due to their excellent ionic conductivity.
Chemical Synthesis Act as high-temperature reaction media or catalysts for various inorganic and organic chemical syntheses, offering unique reaction pathways not possible in aqueous solutions.

Why Fused Salts are Important

Fused salts represent a fascinating class of materials with significant industrial relevance. Their unique combination of high electrical conductivity, thermal stability, and solvent properties allows for innovative solutions in energy, materials science, and chemical engineering. As research continues, their role in sustainable energy systems and advanced material processing is expected to expand further.