Yes, you can absolutely remove the bulkhead from a van, and it's a very common modification, especially for those undertaking a van conversion project.
Removing the bulkhead can significantly transform the interior of your van, making it feel more spacious and versatile.
Why Remove a Van Bulkhead?
For many van owners, particularly those embarking on a van conversion, removing the bulkhead is a crucial step that offers numerous benefits:
- Increased Interior Space: It allows for significantly more walking space within the van, making the interior feel larger and less compartmentalized.
- Seamless Transition: You can move freely and easily between the cab (driver's area) and your living space without having to exit the vehicle. This is particularly convenient in bad weather or for quick access to the rear.
- Enhanced Natural Light: Removing the barrier lets extra natural light flow in through the front windows, brightening the entire interior of the van.
- Improved Communication: It fosters better communication between occupants in the cab and the rear, which is useful for passengers or co-drivers.
- Open Concept Feel: For converted vans, it creates a more open-plan design, allowing for better airflow and a more connected living environment.
The Bulkhead Removal Process
Removing a van bulkhead typically involves a few key steps, varying based on whether the bulkhead is bolted in or welded.
Tools You Might Need
| Tool Type | Purpose |
|---|---|
| Power Tools | Angle grinder (for welded bulkheads), drill |
| Hand Tools | Wrenches, sockets, screwdrivers, pry bar |
| Safety Gear | Safety glasses, ear protection, gloves, mask |
| Cleaning Supplies | Wire brush, vacuum, rust-proof primer |
General Steps for Removal
- Assess the Bulkhead: Determine if it's bolted or welded. Bolted bulkheads are generally easier to remove.
- Disconnect Components: If any wiring or hoses pass through or are attached to the bulkhead, disconnect them carefully.
- Unbolt/Cut:
- Bolted Bulkheads: Use appropriate wrenches or sockets to remove all visible bolts securing the bulkhead to the van's frame.
- Welded Bulkheads: Use an angle grinder to carefully cut through the welds. Always exercise extreme caution and wear proper safety gear.
- Remove the Bulkhead: Once all fastenings are removed, carefully lift or slide the bulkhead out of the van. It might be heavy, so consider having assistance.
- Clean and Finish:
- Clean up any debris, metal shavings, or rust.
- Apply rust-proof primer to any exposed bare metal edges, especially where welds were cut, to prevent future corrosion.
- Consider adding trim or sealant around the newly exposed edges for a finished look and to prevent drafts.
For detailed guides, you can often find resources on van conversion blogs or automotive forums, such as this example van conversion guide.
Important Considerations Before Removal
While removing a bulkhead is straightforward for many, there are important factors to consider:
- Structural Integrity: Most bulkheads are not primary structural components of the van's chassis, but it's always wise to confirm this for your specific van model. Consult a professional or your van's service manual if unsure.
- Safety and Cargo Containment: Bulkheads can offer a degree of protection in an accident by preventing cargo from shifting into the cab. If removed, consider alternative cargo restraints or a robust storage design to ensure safety. Explore options for van cargo management to maintain safety standards.
- Legal and Insurance Implications:
- Legal: Check local regulations regarding vehicle modifications. While bulkhead removal is generally permissible, it's good practice to be informed.
- Insurance: Inform your insurance provider about the modification. Significant changes to a vehicle's structure or purpose (like converting it to a camper) can affect your policy.
- Noise and Temperature: A bulkhead offers some sound dampening and thermal insulation between the cab and the cargo area. Removing it might lead to increased road noise or make heating/cooling the entire van more challenging, which you might need to address with additional insulation or soundproofing materials.
- Resale Value: If you plan to sell the van as a commercial vehicle later, a missing bulkhead might deter some buyers. However, if it's converted into a camper, its absence is usually a selling point.
By understanding the process and these critical considerations, you can successfully remove your van's bulkhead and enjoy the benefits of a more open and functional interior space.
