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How to install plywood over windows?

Published in Window Protection 5 mins read

To install plywood over windows effectively, accurately measure your window openings, cut durable CDX plywood with a generous overlap, and secure it firmly into the exterior framing with appropriate fasteners. This method provides robust protection against severe weather or enhances security.

Protecting your home's windows with plywood is a crucial preparatory step for various scenarios, most notably against hurricanes, strong storms, or for added security. Proper installation is key to ensuring the plywood offers reliable defense, preventing shattered glass and potential interior damage.

Materials and Tools You'll Need

Before starting, gather the necessary items to ensure a smooth and safe installation process:

  • Plywood: Opt for CDX plywood at least 5/8 inch thick. This exterior-grade plywood offers superior strength and resilience against weather elements.
  • Measuring Tape: For precise measurements of your windows.
  • Cutting Tool: A circular saw or jigsaw for accurately cutting plywood panels.
  • Drill: Equipped with drill bits suitable for pilot holes and driving fasteners.
  • Fasteners:
    • For robust protection: Lag screws, bolts with washers and nuts, or specialized hurricane clips are recommended. These should be long enough to penetrate the plywood and securely anchor into the structural framing around the window.
    • For temporary or less severe needs: Heavy-duty wood screws can be used.
  • Marker or Pencil: To mark cutting lines and fastening points.
  • Safety Gear: Always wear gloves, safety glasses, and hearing protection.
  • Ladder (if needed): For accessing upper-story windows safely.

Step-by-Step Guide to Installing Plywood Over Windows

Effective window boarding involves precise preparation and secure fastening.

1. Measure and Cut Your Plywood Panels

  • Measure the Window Opening: Carefully measure the full width and height of your window frame, including any exterior trim.
  • Calculate Overlap: For maximum protection, place plywood over the window, allowing a 4-inch overlap on each side of the window frame. This means your plywood panel should be 8 inches wider and 8 inches taller than the overall window opening (including trim).
    • Example: If your window (including trim) measures 30 inches wide by 40 inches high, your plywood panel should be cut to 38 inches wide by 48 inches high.
  • Mark and Cut: Transfer your measurements to the CDX plywood. Use your circular saw or jigsaw to make straight, clean cuts.

2. Prepare for Fastening

  • Identify Anchor Points: The most secure way to attach plywood is by fastening it into the strong structural elements surrounding the window, such as wall studs, headers, or window bucks, rather than just the window trim.
  • Mark Drill Points: Position the cut plywood panel centered over the window, ensuring the 4-inch overlap on all sides. Use a pencil to mark where you will drill pilot holes through the plywood and into the exterior wall framing.
    • Spacing: To ensure adequate resistance against wind and impact, space bolts or screws 12 to 18 inches apart around the entire perimeter of the plywood panel.
  • Pre-drill Holes: Remove the plywood panel and pre-drill holes through the marked points. Then, pre-drill corresponding pilot holes into the wall framing. This prevents wood splitting and simplifies the final installation.

3. Secure the Plywood Panel

  • Position Plywood: Carefully lift the plywood panel back into place over the window, aligning the pre-drilled holes in both the plywood and the wall framing.
  • Fasten Securely: Drive your chosen fasteners (lag screws, bolts, or hurricane clips) through the plywood and into the pre-drilled pilot holes in the wall framing. Tighten them firmly to create a secure barrier, but avoid overtightening to prevent stripping the wood.
    • For a quick, temporary solution: Some people install homemade wood shutters by nailing plywood to the outside of window frames. While this method is faster, screws or bolts generally offer a significantly stronger and more reliable attachment, especially for severe weather conditions.

Practical Tips for Effective Window Protection

  • Labeling for Future Use: Clearly label each cut plywood panel with the specific window it covers (e.g., "Dining Room - Left," "Master Bedroom"). This saves critical time during an emergency. Store them in an easily accessible location.
  • Pre-Install Hardware: For homeowners in storm-prone areas, consider pre-installing permanent attachment hardware (like hurricane clips or threaded inserts) around window frames. This allows for extremely rapid plywood deployment when needed.
  • Material Quality Matters: Always use exterior-grade plywood (CDX) to withstand moisture and weather exposure without delaminating.
  • Practice Installation: Before an actual emergency, conduct a full test fit of all your plywood panels to confirm they fit correctly and that you have all the necessary hardware.
  • Don't Forget Doors: Apply these same protective principles to any exterior glass doors you may have.

Summary of Plywood Window Protection Essentials

Feature Specification
Plywood Type CDX, at least 5/8 inch thick
Overlap 4 inches on all sides of the window frame
Fastener Spacing 12 to 18 inches apart around the perimeter
Recommended Fasteners Lag screws, bolts, hurricane clips (for strong protection)
Primary Purpose Storm protection, enhanced security

For more comprehensive guidance on storm preparedness and home safety, refer to reputable resources such as the Federal Emergency Management Agency (FEMA) or your local emergency management authority.