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How to Renew Aluminum Windows?

Published in Window Restoration 5 mins read

Renewing aluminum windows primarily involves thorough cleaning, restoring their finish, or repainting them to bring back their original luster and extend their lifespan.

Aluminum windows, while durable, can become dull, stained, or oxidized over time due to weather exposure. With the right approach, you can significantly enhance their appearance and functionality.

1. Initial Assessment and Thorough Cleaning

Before any restoration work, it's crucial to assess the condition of your aluminum frames and perform a deep clean. This step helps identify the extent of the damage and prepares the surface for treatment.

Cleaning Process:

  1. Remove Loose Debris: Start by brushing off any loose dirt, dust, or cobwebs from the frames and surrounding areas.
  2. Prepare a Cleaning Solution: For a preliminary test and general cleaning, a simple solution of mild dish soap and warm water is effective.
  3. Test a Small Section: Clean a section of the aluminum frame with soap and water.
  4. Observe the Surface: Once the section is clean and wet, observe its appearance.
  5. Scrub Gently: Use a soft-bristled brush or sponge to scrub the frames. For stubborn grime, a non-abrasive cleaner designed for metal surfaces can be used. Avoid harsh chemicals or abrasive pads that can scratch the aluminum.
  6. Rinse Thoroughly: Rinse the frames completely with clean water to remove all soap residue. Allow them to air dry or wipe them down with a clean cloth.

2. Restoring Shine and Removing Stains

If your aluminum frames are looking dull, chalky, or discolored, but otherwise structurally sound, restoring their finish might be the best option. This is particularly effective if the discoloration is primarily surface-level oxidation or staining.

Identifying Restoration Potential:

  • If the stains and dullness disappear when the cleaned section is wet, it indicates that a restoration product designed to revive the finish will likely work effectively. This means the aluminum hasn't been severely etched or damaged, and its original vibrancy can be brought back.

Restoration Steps:

  1. Ensure Cleanliness: The frames must be completely clean and dry before applying any restoration product.
  2. Apply Restoration Kit: For optimal results in restoring faded or oxidized aluminum, consider using a specialized restoration kit. These kits typically include a cleaner, a prep solution, and a clear protective coating. For instance, Everbrite Restoration Kits are often recommended for this purpose.
    • Preparation: Follow the kit's instructions for preparing the surface, which might involve a specific cleaner or degreaser.
    • Application: Apply the protective clear coating evenly. This coating seals and protects the aluminum, preventing further oxidation and restoring its original appearance. Many users find this method highly effective for rejuvenating the look of their windows.
  3. Buffing (Optional): Some restoration products may require buffing after application to achieve a high-gloss finish.
  4. Curing Time: Allow adequate curing time as specified by the product manufacturer to ensure durability.

3. Addressing Corrosion and Pitting

While aluminum is corrosion-resistant, it can still develop white powdery spots (oxidation) or minor pitting, especially in coastal areas or if the protective layer has worn off.

  • Light Corrosion: For light oxidation, you can often remove it with a gentle abrasive pad (like a Scotch-Brite pad) and a mild acid cleaner (e.g., a diluted solution of white vinegar). Always test on an inconspicuous area first.
  • Pitting: Deeper pitting might require sanding with fine-grit sandpaper (e.g., 220-grit followed by 400-grit) to smooth the surface. Be careful not to over-sand, as this can alter the frame's profile. After sanding, clean thoroughly and consider applying a protective coating or paint.
  • Safety: Always wear appropriate personal protective equipment (PPE) like gloves and eye protection when dealing with cleaners or sanding.

4. Repainting Aluminum Windows

If your aluminum frames are severely faded, deeply scratched, or you simply want a new color, painting is an excellent option for a complete transformation.

Steps for Painting Aluminum:

  1. Thorough Cleaning: As with restoration, the frames must be immaculately clean and dry.
  2. Sanding and Smoothing:
    • Deglossing: Lightly sand the entire surface with fine-grit sandpaper (e.g., 220-grit) to create a mechanical bond for the paint. This helps remove any remaining oxidation and scuffs.
    • Repair Imperfections: Fill any minor dents or scratches with an appropriate metal filler, sanding smooth once dry.
  3. Priming:
    • Adhesion Primer: Apply an etching primer or a primer specifically designed for non-ferrous metals like aluminum. This is crucial for paint adhesion, as regular primers may not stick well to aluminum.
    • Even Coat: Apply thin, even coats, following the manufacturer's drying times.
  4. Painting:
    • Exterior-Grade Paint: Use a high-quality, exterior-grade paint that is suitable for metal surfaces. Acrylic latex or alkyd oil-based paints are common choices.
    • Application: Apply paint in several thin, even coats rather than one thick coat to avoid drips and ensure a smooth finish. A small roller or a high-quality brush can be used. For a very smooth finish, spraying can be effective.
  5. Curing: Allow ample time for the paint to cure fully before exposing it to harsh conditions.

5. Ongoing Maintenance Tips

To keep your renewed aluminum windows looking their best and prevent future deterioration:

  • Regular Cleaning: Clean your window frames regularly (e.g., every 3-6 months) with mild soap and water to prevent dirt and pollutants from building up.
  • Inspect Seals: Periodically check the caulking and weatherstripping around the windows. Damaged seals can lead to moisture infiltration and accelerate frame deterioration. Reapply caulk as needed.
  • Avoid Harsh Chemicals: Steer clear of abrasive cleaners, steel wool, or harsh chemicals that can damage the finish of your aluminum.
  • Promptly Address Issues: Deal with any new stains, scratches, or signs of corrosion as soon as they appear to prevent them from worsening.

By following these steps, you can effectively renew your aluminum windows, enhancing your home's curb appeal and ensuring the longevity of your window investments.